引用本文:朱清华,潘泓廷.双臂机械手组合设备在清洁情况下的调度优化[J].控制理论与应用,2025,42(9):1858~1866.[点击复制]
ZHU Qing-hua,PAN Hong-ting.Scheduling a dual-arm cluster tool with a cleaning operation[J].Control Theory & Applications,2025,42(9):1858~1866.[点击复制]
双臂机械手组合设备在清洁情况下的调度优化
Scheduling a dual-arm cluster tool with a cleaning operation
摘要点击 3642  全文点击 160  投稿时间:2023-07-16  修订日期:2025-02-09
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DOI编号  10.7641/CTA.2024.30489
  2025,42(9):1858-1866
中文关键词  半导体制造  腔室清洁  调度  组合设备
英文关键词  semiconductor manufacturing  chamber cleaning  scheduling  cluster tools
基金项目  广东省自然科学基金项目(2022A1515011310)资助.
作者单位E-mail
朱清华* 广东工业大学计算机学院 zhuqh@gdut.edu.cn 
潘泓廷 广东工业大学计算机学院  
中文摘要
      在半导体晶圆加工过程中,组合设备中的加工腔环境达到污染阈值时需要进行清洁以确保加工晶圆质量. 针对存在晶圆驻留时间约束及并行加工腔配置的双臂机械手组合设备,在一个加工腔达到污染阈值需进行清洁操 作的情况,本文研究了机械手的调度.由于加工腔需清洁,组合设备的生产周期会变长.为此,本文提出了加载虚拟 晶圆的方法来延长生产周期并使机械手的活动顺序与清洁前保持一致,使得清洁操作能获得足够的时间来完成. 在确保正常运行的加工腔中晶圆的驻留时间约束得到满足的条件下,根据各步骤的工作负载平衡的不同情况,提出 算法采用解析式推导计算新的生产周期和机械手等待事件的持续时间,使组合设备进入暂态进行清洁操作以及使 组合设备恢复到稳态过程运行.本文提出的多项式复杂度的算法,提高了双臂机械手组合设备在清洁情况下的生 产效率.
英文摘要
      In a semiconductor manufacturing factory, a cluster tool consists of several process chambers and a robot for transporting wafers. During wafer fabrication, a process chamber must be cleaned when its processing environment reaches a contamination threshold to ensure wafer quality. This work focuses on a dual-arm cluster tool with parallel process chambers when wafer residency time constraints are imposed on processed wafers. The chamber must be cleaned when the contamination accumulates to a given threshold. This work studies the scheduling of the robot for such a scenario. Due to a cleaning operation, the cycle time of a cluster tool must be extended. To this end, this work proposes a method based on a virtual wafer, which can 1) keep the robot operation sequence the same as before the cleaning operation and 2) obtain enough time to perform a cleaning operation. When the wafer residency time constraints at the regular steps are satisfied, we analyze the workload balance of process steps for a cluster tool and propose algorithms based on closed-form calculations. The algorithms can 1) determine the variable cycle time of a cluster tool and the robot waiting time before unloading a wafer, 2) switch a cluster tool from a steady state to a cleaning transient state, and 3) back to an original steady state. The computational complexity of the proposed algorithms is polynomial and can improve the productivity of a cluster tool in the case of a cleaning operation.